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                   Design

Today, most mattresses are manufactured according to standard sizes. This standardization was initiated by the industry to resolve any dimensional discrepancies that might occur between companies that manufacture beds and companies that make mattresses. The sizes include the twin bed, 39 inches wide and 74 inches long; the double bed, 54 inches wide and 74 inches long; the queen bed, 60 inches wide and 80 inches long; and the king bed, 78 inches wide and 80 inches long. buy mattress south Africa buy mattress south africa

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Generation 6 in Action

OUR

The "core" of a typical mattress is the innerspring unit, a series of wire coils that are attached to one another with additional wire. The upholstery layers are affixed to the innerspring: the first, called the insulator, is fitted directly onto the innerspring and prevents the next layer, the cushioning, from molding to the coils. While the insulator is fairly standard, the number of cushioning layers can vary widely in number, ranging from two to eight layers and from 1/4 inch to 2 inches (.63 to 5 centimeters) in thickness. Moving outward, the next component is the flanges, connecting panels that are attached to the mattress's quilted cover with, staples. The top, bottom, and side panels of the mattress are stitched together with border tape, with our bed manufacturing machines we supply.buy mattress south africa

While a wide variety of springs are designed to accommodate special needs and situations, the most commonly used coils are the innerspring System. The springs are shaped and knotted at both ends. The Offset design is similarly coil-shaped, but its top and bottom are flattened to facilitate a hinging action between the coils. The Continuous innerspring consists of one extremely long strand of steel wire configured into shaped units. Finally, in the System, each coil is encased in a fabric casing that also connects it to neighboring coil-casing units.  Call +27 62574 5440 to view Factory Demo

A typical mattress contains coil springs, and mattresses that use fewer coils normally require a heavier gauge of wire. It is not uncommon for an innerspring unit to require steel wire. The individual coils can be joined in several ways. One common method is to use shaped wires that run along the top and bottom of the springs, lacing the coils together. Rigid border wires are sometimes attached around the perimeters to stabilize the unit.buy mattress south africa

Most manufacturers also produce foundation mattresses or boxsprings that lie directly beneath the mattress, resting on the frame of the bed. One of the most common types of box spring foundations uses a coil configuration, in which the springs are narrow at the bottom but spiral to a wider diameter at the top. While a spring system provides the most common type of boxspring support, bars are also sometimes used. Other foundation mattresses contain no springs at all but consist of a built-up wooden frame.  Call +27 62574 5440 to view Factory Demo

                       

Raw Materials

Mattresses are presently made of many materials, both natural and synthetic. The innerspring, and boxspring components are made from wire; the boxspring wire is usually of a heavier gauge than that used in the innerspring. The insulator consists of semi-rigid netting or wire mesh, and the cushioning layers can comprise a number of different materials including natural fiber, polyurethane foam, and polyester. The flanges are made of fabric and rings of metal. Top, bottom, and side panels consist of a durable fabric cover quilted over a backing of foam or fiber, and the binding buy mattress south Africa

The tape Edge that holds the ticking together is made of heavy-duty, fibrous, synthetic material. The underlying boxspring may consist of either a wooden frame with slats or metal coils similar to those used in the mattress itself. The boxspring may be upholstered, but it always receives a fabric covering even if it is not.  buy mattress south africa

Call +27 62574 5440 to view Factory Demo

              The Manufacturing Process

       Building mattress layers

  • 1  The production of the innerspring unit to an outside firm that specializes in making springs. Once the completed spring unit is received and inspected, the worker manually applies the insulator. Next, they apply the cushioning layers that will determine the feel and comfort of the final product.

  • 2  While the mattress is being "built up" in one part of the factory, the decorative cover that will serve as the exterior for the top, bottom, and sides is being prepared. Usually, this is supplied pre-quilted, which controls a multitude of needles that stitch the cover to a layer of the backing material. The stitching chosen serves both useful and ornamental purposes, as it must prevent the mattress cover from slipping or creeping over the layers of cushioning in addition to creating a visually pleasing exterior.

  • 3  Once the fabric is quilted, it is cut into panels that will fit the top and bottom of the mattress. The side panels are often cut from this same composite or made separately on a border machine. If side handles or vents are added, they are attached to the side panels before they are applied to the mattress. buy mattress south africa

  • Call +27 62574 5440 to view Factory Demo

  •  Completing the mattress

  • 4  The closing operation is one of the easiest procedures in the entire process. It is done with a movable BED MANUFACTURING MACHINE that we supply, that is mounted on a track. Tape edge operators manually feed the top, bottom, and side panels and a heavy-duty binding tape into the sewing machine as it moves around the mattress. As this combination of materials is fed into the machine, the operators use their skill to feed the proper amount of each material into the machine to produce a professionally tailored product.buy mattress south africa

  • 6 Some of the highest quality mattresses may also feature a pillowtop, a panel filled with soft upholstery, and attached to the top and bottom panels of the mattress for a more luxurious feel and appearance. Prequilted, the pillowtop is then taped to the mattress. Call +27 62574 5440 to view Factory Demo

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What our customer Say

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I and my Husband have been searching for that perfect fit, well needless to say we found it in the GEN 5 setup. Our gratitude goes far than just saying thank you, we have been going for more than five years and just ordered the new GEN 6 MAX. I am so excited can't wait to have the new baby in our collection of great machines

Mandy Oslon
South Africa
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In Africa we need reliable and well build machine, we found exactly this in the GEN 5 machine, Our first machine obtained 12 years ago is still running like crazy, we have acquired our 7th machine now and still getting bigger because of your durable design. Our latest upgrade to the new GEN 6 max has placed us in a different league.

Joe Mabatso
Ghana

I'm not a young man anymore and just wanted to get into something to keep me busy. To my surprise, your setup was exactly what I was looking for, easy to run and of course, the profit is a great bonus, I am creating my retirement fund. Thank you for everything

Mr. Jeso Lamela
 Egypt
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What a wonderful experience dealing with such pleasant people, your service and equipment has made the world's difference in my business our third machine in just a year and a half says it all. From the Naido family, we want to say thank you from our hearts. The new Gen 6 machine is fantastic.

Mr. Abdul Naido
SA Exporter
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You have restored my faith in humanity. The quality of your machines is truly remarkable. Our Factory was using a cheap bed machine because I thought I just wanted to start and get into the business. We changed from cheap quality Machine to GEN 6 and the change was unbelievable.

Bénie lyse
Republic of Congo
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Staying in Mozambique for the past five years I was looking for something to get me going, acquiring the bed machinery from you has done just that. I did not know that the potential was so massive. The machinery is built for the African market very strong and my experience has been wonderful.  Very strong and reliable build quality I can recommend the Machinery to any one with confidence.

Tess Peterson
Mozambique
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Starting as a contractor in Tanzania was hard, then I found your setup. My experience with the new GEN 6 max bed equipment has been that of amazement.  I have had only praise. The GEN 6 Max machine is a Machine for the Africa environment. Well done

Roy Macray
Tanzania
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Never knew the bed business is this big, the demand is bigger than the supply. Having a GEN 6 max machine has been the best decision I and my wife could have made. The machine is well built and does the job. Thank you for all the assistance. 

Maka Jo
Zimbabwe 
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Thank you for a great machine. It works well and the beds are of good quality. The business is a good business to have. We have many sales and customers. Our customers are very happy with the beds we make. GENERATION 5 Pro machine is a very good machine.

Mrs. Marjani
Ethiopia
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We have 5  X GENERATION 5 PRO Machines and now

2 X GENERATION 6 MAX machines. We are proud to say the setup we have has been the best and has made us very happy. The machines run like crazy and have been for some time 10 years. Thank you for a great business.

Joaddan Nina
Cameroon
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Thanks for the great service and equipment when we needed it most! Your machines are real workhorses and easy to operate and maintain. This was exactly what we were looking for! Your Generation 5 and 6 Machines are 

amazing.

Zhegori Chale
Somalia